PENGENDALIAN KUALITAS PRODUK DENGAN PENDEKATAN SIX SIGMA DAN ANALISIS KAIZEN SERTA NEW SEVEN TOOLS SEBAGAI USAHA PENGURANGAN KECACATAN PRODUK

Tags:

Publication Type:

Journal Article

Source:

jurnal teknologi, Volume 8, Number 8 (2015)

Keywords:

Defect, Kaizen, New Seven Tools, Quality Control, Six Sigma

Abstract:

This research is done to knowing the ability production process according to defect product with Six Sigma, Kaizen, and New Seven Tools Methods.From data processing and applying pursuant to DMAIC Six Sigma step that is define phase can know by Characteristic Of Quality or CTQ in the form of attribute data by 18 defect characteristics. The point of a problem formulation in this research are how to determine the ability of an enterprise process viewed by DPMO and sigma capability? How to determine the quality control plan of action in order to improve product quality by kaizen approach? How to control quality products to defective product reductionwith New Seven Tools methods approach?so the purpose of this research to determine the ability of the company to the DPMO and sigma capability level, determine a plan of action in order to improve the quality of the product with the Kaizen approach, and find out the causes of disability products and ways to overcome them by using the New Seven Tools can be achieved.
Result of measurement in the company performanceare baseline at measure phase in this company at condition 4,055 sigma with 5.310-DPMO. At analyze phase made a map of P-Chart, Pareto Diagram, and Fish Bone Diagram to determaine the factor that cause defective product. At Improve phase In the Improve phase is done by developing an action plan that includes the concept of Kaizen approach Five-M Checklist, 5W + 1H (What, Why, Where, When, Who, How) and Five Step Plan, the main results of the corrective action plan, especially on labor, machinery, materials, methods and environment.The New Seven Tools analyze in solving of problem of Total Quality Managementwill instruct the happening of repair of have continuation to through PDCA (Plan, Do, Check and Action). Used by New Seven Tools appliance is to the management middle cover Relation diagram, affinity diagram and tree diagram.The main results of the analysis of the New Seven Tools that the high product defects caused by lack of tight management control, lack of precision as to workers in performing their duties, difficulties stitch patterns, and worker in a hurry as pursued by high production targets.So the number of major defects (1) folding pests 21.44% (2) Install machi 12.99% (3) Install machi 9.26% can be overcome.

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